Capkold CKTC-320 Bruksanvisning

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OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
PART NUMBER 176852, REV. E (09/23)
This manual provides information for:
TUMBLE CHILLER MODEL CKTC-320
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ,
UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED
IN THIS MANUAL.
FOR YOUR SAFETY Do not store or use gasoline or other ammable vapors
and liquids in the vicinity of this or any other appliance.
WARNING Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death. Read the
installation, operating and maintenance instructions thoroughly before
installing or servicing this equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the
consignee to inspect the container upon receipt of same and to determine
the possibility of any damage, including concealed damage. CapKold
suggests that if you are suspicious of damage to make a notation on the
delivery receipt. It will be the responsibility of the consignee to le a claim
with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
SAFETY
The CapKold Tumble Chiller was designed with the safety of the operator and
maintenance personnel in mind, as well as the safe functioning of the machine.
Continuous safety of the operators and plant personnel can only be maintained
through cautious and competent operation as well as regular and complete
maintenance.
Safety precautions and warnings are noted in this manual as their need occurs.
Please make note of them and pay special attention.
WARNING: THIS TELLS THE OPERATOR THAT EXTREME DANGER EXISTS AND
EXPLAINS THE NECESSARY AND SAFE ACTIONS TO PROTECT HIMSELF
AND OTHERS.
CAUTION: THIS TELLS THE OPERATOR THAT EQUIPMENT MAY BE DAMAGED
UNLESS CERTAIN ACTIONS ARE TAKEN.
NOTE: CALLS ATTENTION TO AN IMPORTANT CONDITION OR EVENT.
The purpose of this manual is to provide information that will aid in the installation,
operation, maintenance and repair of a CapKold Tumble Chiller. This manual should
be read completely before installing and/or operating this machine. While every
effort is made to provide accurate and up-to-date information, CapKold reserves
the right to change the specications herein without notice. CapKold also reserves
the right to make changes and improve this product without obligating itself to
install any such changes or improvements in products previously manufactured.
The illustrations and descriptions herein are general in nature and may not include
all standard equipment or may include optional equipment.
The only applicable warranty is our standard written warranty, and there is no other
warranty, written or implied.
INTRODUCTION
The information in this section will aid in the operation of the CapKold Tumble
Chiller and must be read completely before operating the unit.
The CapKold Model CKTC-320 front loading batch tumble chiller is designed to
rapidly chill food packaged in exible plastic casings by gently massaging the
casings in a water bath. The touch screen control provides easy operator interface.
The chilled water source provided by the customer (Ice Builder) is pumped through
a heat exchanger which includes an automatic back ush to maintain optimal heat
transfer efciency. A recycle tank is available to reuse chilled water after each
cycle saving water and energy.
INSTALLATION
The following instructions will aid in a quick and correct installation of your new
Tumble Chiller.
Receiving: Immediately upon receipt, the unit should be inspected for any
damage that may have occurred during shipping. Any damage should be
reported to the driver and the freight company immediately.
Tools Required: Open end wrenches and at blade screwdriver.
Lifting and Handling: The approximate weight of the tumble chiller is 2500 lbs.
The machine may be lifted by fork truck from the front of the machine.
Setting Machine: Choose a clean level area protected from weather conditions,
moisture, heat, and any foreign debris above or around the unit. Insure
that adequate clearance exists between machine and other machines and
obstructions. A minimum of 3 feet should be maintained.
Final Machine Leveling: Machine must be level from front to back as well as
side to side. If not level, adjust leveling legs maintaining a minimum of 6 inch
clearance from oor to bottom of machine.
Optional Recycle Tank: The approximate weight of the recycle tank is 700 lbs.
The tank may be lifted by fork truck from the front of the machine. Align the 4
pins with the holes on the base machine and lower in place. Connect hoses to
base machine.
Panels: Install all panels using the truss screws provided.
888-994-7636, fax 888-864-7636
uniedbrands.net
Information contained in this document is known to be current and accurate at the time of printing/creation. Reference our product line website for the most updated product information and
specications. © 2023 Electrolux Professional, Inc. All Rights Reserved.
2 OM-CAPKOLD TUMBLE CHILLER, CKTC-320
UTILITY CONNECTIONS
Electrical: Installation and grounding must conform with local codes, or in absence
of local codes, with the National Electrical Code.
Branch Circuit Protection:
Machine Voltage Wire Size * Breaker Size
208 VAC 12 15 AMP, 3 Pole
240 VAC 12 15 AMP, 3 Pole
480 VAC 12 15 AMP, 3 Pole
* Wire size based on THW or MTW wire. If run exceeds 300 ft, use next larger size.
* Power supply must connect on the side or bottom of the control. Water damage
will occur if connected at any other location.
Air: The air supply is connected to a 1/4” pipe at the rear left side of the machine.
The air supply must be 90-100 PSIG. A shut off valve should be provided at or
near the connection.
Mains Water: The mains water supply is connected to a 1 1/2” pipe located at the
rear right side of the machine (see Figure 2). A shut off valve should be provided
at or near the connection.
Chilled Water: The chilled water supply is connected to a 1 1/2” pipe located at the
rear right side of the machine (see Figure 2). The chilled water return is connected
to a 1 1/2” pipe located above the chilled water supply connection. A shut off valve
should be provided at or near the connections.
Steam: The steam supply is connected to a 1-1/4” pipe located at the rear right
side of the machine (see Figure 2). A shut off valve should be provided at or near
the connection.
Waste Drain: The waste drain is connected to a 2” pipe located at the rear bottom
right side of the machine (see Figure 2).
EQUIPMENT DESCRIPTION
The CapKold Model CKTC-320 batch tumble chiller will chill up to 300 gallons of
bagged product. The machine is stainless steel construction throughout with a
perforated stainless steel basket. An inclined loading chute allows continuous
loading of product while the basket is in motion.
The touch screen control provides easy operator interface, with simple custom
programming.
The drive system consists of a variable speed 1 HP motor and a selectable
reversing function for improved tumble action while chilling and a manual jog for
distribution while unloading. Power transmission to the cylinder is performed by a
direct drive gear box to achieve smooth operation.
The door is locked and sealed manually and may not be opened while the tumble
chiller is operating. This interlock also requires that the door be shut and sealed
prior to starting.
Basket Size 58” Diameter x 46” Depth
Basket Volume 70.3 Cubic Ft.
Basket Material 14 Gauge 304 Stainless Steel
Basket Rib Size Four 4 1/4” High Triangular Ribs
Basket Angle 10 Degrees
Door Opening Size 30” Diameter
Door Chute Opening Size 12” Diameter
Drive Motor 1 HP
Centrifugal Pump Motor 1 1/2 HP
Basket RPM 2-8 RPM
Water Inlet Size 1 1/2”
Chilled Water Inlet Size 1-1/2”
Steam Inlet Size 1 1/4”
Drain Size 2”
Overow/Vent Size 1 1/2”
Air Supply 1/4”, 90-100 PSI
Shipping Weight 2,500 LBS
Shipping Dimensions:
Tumble Chiller 64” Wide x 96” Deep x 80” High
Optional Recycle Tank 64” Wide x 83” Deep x 24” High
STANDARD FEATURES AND COMPONENT DETAILS
Gear Motor Drive with Inverter: The machine includes a 1 HP single motor drive and
AC variable frequency inverter. This arrangement provides precise speed control
of the inner basket between 2 and 8 rpm’s through a gearbox motor mounted
directly to the basket’s main shaft. The basket rotation options include one way,
oscillate and gentle. The energy efcient motor is rated for continuous duty. The
inverter is safely mounted in the electrical cabinet.
Front Door: The front door includes an inclined loading chute to allow continuous
loading of product while the basket is in motion. Pneumatics are used to seal/lock
and unlock the door.
Heat Exchanger: The chilled water source is pumped through a high heat transfer
coefcient plate heat exchanger.
Leveling System: A leveling system consisting of four adjustable legs. No special
foundation is required other than a oor with the capacity to hold the static weight
load of the machine, water, and products contained within.
Bearing Design: A shaft mounted ange bearing design and integrated bearing/
motor/gear box supports the cantilevered load of the inner basket. The front and
rear bearings are sealed ball bearings and do not require grease.
Seal Housing: A housing containing a spring loaded ceramic seal keeps water and
chemicals contained in the machines shell from leaking out, while allowing the
machine’s main basket shaft to rotate freely. The ceramic seal is lubricated with
water and the basket will not rotate without the centrifugal pump turned on or
without the mains ll open.
Mains Water Inlet Valve: The water inlet valve is pneumatically operated, 1 1/2”
buttery type, and is closed by spring pressure.
Chilled Water Inlet Valve: The water inlet valve is pneumatically operated, 1 1/2”
buttery type, and is closed by spring pressure.
Steam Inlet Valve: The steam inlet valve is pneumatically operated, 1-1/4” buttery
type, and is closed by spring pressure. The standard machine is outtted with
one valve for direct steam injection into the bottom of the shell through a diffuser
nozzle. Steaming does not occur until the water level has been satised. If no
steam is available, hot water supply can be used and must be programmed in the
formula.
Drain Valve: A pneumatically operated, 2” buttery type valve mounted below the
outside shell allows for rapid gravity draining of waste water.
Automatic Back Flush: An automatic back ush of the heat exchanger will back
ush build up of foreign matter which has entered the heat exchanger in order to
maintain optimal heat transfer between chilled water and product.
In-Line Filter: An easily accessible in-line lter provides protection for the pre piped
centrifugal pump in the event a plastic bag breaks open.
Touch Screen Controller: A PLC-based, Operator Interface Terminal with a
graphical touch screen provides the formula control for the machine. It provides
a storage capacity for up to 99 formulas, up to 99 events (steps) per formula, and
99 product codes. Functions include step time, rotation intervals and speed, water
addition and draining, temperature control, chemical and steam injection, door
operation and safety interlocks for the protection of the operator and machine.
The OIT connects to the machine’s PLC allowing multiple input/output capability,
while providing the operator and maintenance personnel with an easy to program
control system.
3 OM-CAPKOLD TUMBLE CHILLER, CKTC-320
OPTIONAL EQUIPMENT
Recycle Tank: An insulated recycle tank with high and low level sensors and 1”
water valves to direct water to the tank. The tank also includes a 1 1/2” drain valve
which drains the water into the shell.
Control Right Side/Left Hinged Door: A control mounted on the right side of the
machine with a left hinged door is available.
Prison Package: The prison package includes tamper proof hardware per the
American Correctional Food Service Association Guidelines.
MACHINE SPECIFICATION
Front Elevation Figure 1
Rear Elevation Figure 2
Right Elevation Figure 3
OPERATIONS
SAFETY PRECAUTIONS AND INSTRUCTIONS
The following instructions will aid in a quick and correct installation for your new
CapKold Tumble Chiller.
WARNING: TO AVOID SERIOUS BODILY INJURY OR EQUIPMENT DAMAGE OPERATE
EQUIPMENT IN STRICT ACCORDANCE WITH MANUFACTURER’S
OPERATING INSTRUCTIONS.
DO NOT operate machine unless all original safeties are installed and in proper
working order including door interlocks, access panels and signal devices.
DO NOT exceed designed load capacity of machine (100 gallons to 300 gallons of
bagged product).
DO NOT process material containing ammable or volatile cleaning agents into
machine.
DISCONNECT power to machine when not in use to limit risk of unauthorized
operation.
IN CASE OF EMERGENCY: Push the red “EMERGENCY STOP” switch located on
the operator station, the control circuit will be disabled, turning off the machine.
ALWAYS DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE:
• Performing any type of maintenance, repair, or inspection.
• Entering the basket or area beneath the tub.
• Removing any safety covers, guards, or access panels.
NEVER REMOVE, DISCONNECT, OR ALTER MACHINE SAFETY FEATURES,
MECHANICAL INTERLOCKS, ELECTRICAL INTERLOCKS, OR SIGNAL DEVICES.
DO NOT OPERATE, REPAIR, MAINTAIN, OR ADJUST THIS EQUIPMENT:
• Without reading and understanding this manual.
• Unless these precautions are understood.
• If under the inuence of drugs or alcohol.
• If taking medication which distorts judgment or causes drowsiness.
• If advised by doctor or other medical personnel not to operate heavy machinery.
• If, at any time, you doubt your own ability to safely operate this machinery.
IF THERE ARE ANY QUESTIONS CONCERNING SAFETY PRECAUTIONS OF MACHINE
OR ITS OPERATION, CONTACT UNIFIED BRANDS AT 888-994-7636.

Produkspesifikasjoner

Merke: Capkold
Kategori: Ikke kategorisert
Modell: CKTC-320

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