Toro 23823A Bruksanvisning

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Side 1/124
FormNo.3401-823RevA
4045DirectionalDrillwithCab
ModelNo.23823—SerialNo.314000001andUp
ModelNo.23823A—SerialNo.314000001andUp
ModelNo.23823C—SerialNo.314000001andUp
ModelNo.23823W—SerialNo.314000001andUp
ModelNo.23825—SerialNo.313000001andUp
ModelNo.23825A—SerialNo.314000001andUp
ModelNo.23825C—SerialNo.314000001andUp
ModelNo.23825W—SerialNo.314000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3401-823*A
ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Forradiofrequencycomplianceinformation,referto
your
Compliance Statement Addendum
thatpertains
toyourcountry.
Introduction
Thismachineisadirectionaldrillintendedforunderground
drillingandpullbackoperationforutilitylinesincluding
electrical,gas,communication,water,etc.Itisdesignedto
operateawidevarietyofattachmentseachofwhichperform
aspecializedfunction.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Contents
Safety...........................................................................4
Training.................................................................4
Preparation.............................................................4
GeneralOperation..................................................4
DrivingSafety.........................................................5
DrillingSafety.........................................................6
MaintenanceandStorage..........................................8
NoiseandVibrationLevels.......................................8
SafetyandInstructionalDecals.................................9
ProductOverview.........................................................21
Controls...............................................................24
OperatorPlatform..............................................24
ControlPanel.....................................................36
LeftJoystick—ModeI.........................................37
LeftJoystick—ModeII........................................38
RightJoystick—ModeI.......................................39
RightJoystick—ModeII......................................40
RearControlPanel..............................................41
DrillFrameandStabilizerControls........................42
DrivePendant....................................................43
DrillPendant......................................................44
Stake-downLevers..............................................45
Specications........................................................46
Attachments/Accessories........................................46
Operation....................................................................47
UnderstandingHorizontalDirectionalDrilling
........................................................................47
GatheringSiteInformation......................................48
PlanningtheBorePath............................................50
UnderstandingandUsingtheExit-side-lockout
System..............................................................55
PreparingtheJobSiteandtheMachine......................57
DrillingtheBore....................................................67
BackreamingandPullback.......................................71
FinishingtheJob....................................................73
UsingtheTJCApplicator........................................73
MovingaDisabledMachine.....................................75
ReplacingthePipeHolder.......................................75
PositioningtheCab(ModelwithCabonly).................76
OpeningtheDoor(ModelwithCabonly)..................76
OperatingtheAirConditioningandHeating
(ModelwithCabonly).........................................77
OperatingtheWindshieldWipers(ModelwithCab
only).................................................................77
Maintenance.................................................................78
RecommendedMaintenanceSchedule(s)......................78
PremaintenanceProcedures........................................80
OpeningtheFrontHood.........................................80
OpeningtheRear-accessDoor.................................80
UsingtheCylinderLock..........................................81
Lubrication...............................................................82
GreasingtheMachine.............................................82
EngineMaintenance..................................................84
CleaningtheCrankcase-ventTube............................84
ServicingtheAir-cleaningSystem.............................84
ServicingtheEngineOilandFilter............................86
AdjustingtheValveClearance..................................88
FuelSystemMaintenance...........................................89
DrainingWaterfromtheFuelFilter...........................89
DrainingWaterfromtheFuelTank...........................89
PrimingtheFuelSystem..........................................90
ReplacingtheFuelFilters.........................................90
CheckingtheFuelLinesandConnections..................91
DrainingandCleaningtheFuelTank.........................91
ElectricalSystemMaintenance....................................92
ServicingtheBattery...............................................92
ChargingtheBattery...............................................93
Jump-startingtheMachine.......................................93
DriveSystemMaintenance.........................................94
CheckingtheOilLevelfortheStakedown
PlanetaryDrive..................................................94
CheckingtheOilLevelfortheTracksPlanetary
Drive................................................................95
ChangingtheOilfortheTracksPlanetary
Drive................................................................95
CheckingtheOilLevelfortheRotaryMotor
PlanetaryDrive..................................................96
CheckingtheOilfortheThrustMotorPlanetary
Drive................................................................96
CheckingtheOilfortheGearboxDrive.....................97
ChangingtheOilfortheGearboxDrive.....................97
ServicingtheTracks................................................98
CoolingSystemMaintenance......................................99
CheckingtheCoolantLevelintheRadiator..............100
CheckingtheConditionofCooling-system
Components....................................................100
CheckingtheConcentrationoftheCoolant..............100
CleaningtheCoolingSystem..................................100
BeltMaintenance....................................................103
ServicingtheEngine-driveBelt...............................103
HydraulicSystemMaintenance..................................105
ServicingtheHydraulicFluid.................................105
Drilling-FluidPumpMaintenance..............................108
ServicingtheDrilling-uid-pumpOil......................108
PreparingtheDrilling-uidSystemforCold
Weather...........................................................110
CabMaintenance.....................................................112
ChangingtheCabAirFilter....................................112
FillingtheWindshield-washerFluidTank.................112
Cleaning.................................................................113
CleaningwiththeSpray-hoseAttachment................113
CleaningPlasticandResinParts..............................113
Storage......................................................................114
Troubleshooting.........................................................115
Index........................................................................118
3

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Modell: 23823A

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