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ELCC-TB
Cantilever axis
Operating instruc-
tion
8178817
8178817
2023-05c
[8178819]
Translation of the original instructions
Festo — ELCC-TB — 2023-05c
3
Table of contents
1 Applicable documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2
Intended use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Training of qualified personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Additional information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 Product overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.1 Product design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.2
Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6.1
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6.2
Mounting motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6.3 Mounting axis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
6.4
Mounting payload on the standard slide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6.5
Mounting payload on the additional slide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6.6
Mounting end position protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.7 Mounting sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.8
Connecting sealing air or clamping unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8.1 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8.2
Checking toothed belt wear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8.3
Checking cover strip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
8.4 Checking clamping unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8.5 Cleaning axis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8.6
Lubricating axis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9
Fault clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
10.1 Technical data, mechanical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
10.2 Characteristic curves of deflection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4
Festo — ELCC-TB — 2023-05c
Additional information
1 Applicable documents
All available documents for the product
è
www.festo.com/sp.
2 Safety
2.1 Safety instructions
–
Observe the identifications on the product.
– Only use the product if it is in perfect technical condition.
– Before working on the product: Switch off the power supply, ensure that it is off and secure it
against being switched on again.
–
Store the product in a cool, dry environment protected from UV and corrosion. Keep storage times
short.
–
Store the product in ambient conditions without oils, greases and grease-dissolving vapours.
2.2 Intended use
The axis positions payloads or moves external guides.
The attached clamping unit ELCC-...-C holds payloads in all mounting positions.
The axis is approved for cantilever operation and slide operation.
Cantilever operation Slide operation
Tab. 1: Operating modes
2.3
Training of qualified personnel
Work on the product may only be carried out by qualified personnel who can evaluate the work and
detect dangers. The qualified personnel have knowledge and experience in dealing with electric drive
systems.
3
Additional information
–
Contact the regional Festo contact if you have technical problems
è
www.festo.com.
– Accessories and spare parts
è
www.festo.com/catalogue.
Festo — ELCC-TB — 2023-05c
Product overview
5
4 Product overview
4.1
Product design
Product design ELCC-TB
1
2
3 4 5 6 7 8 9 10
11
12
13
14
15
16
Fig. 1: Product design ELCC-TB
1
Threaded hole and centring hole for pay-
load
2
End cap
3
Guide rail
4
Cover strip
5
Drive head
6
Hollow drive shaft
7
Threaded hole for motor mounting kit
8
Threaded hole for shock absorber stop
9
Threaded hole for direct fastening or
threaded hole and centring hole for payload
10
Threaded hole and centring hole for direct
fastening or payload
11
Cantilever profile
12
Guide lubrication point
13
Threaded hole for clamping unit connection
or sealing air connection
14
Slot for slot nut
15
Threaded hole for sensor bracket
16
Slot for slot nut, payload and switch lug
6
Festo — ELCC-TB — 2023-05c
Assembly
4.2 Function
yyzz{{||
yz{|
yz{|
Fig. 2: Functional principle of toothed belt drive with fixed toothed belt
The axis converts the rotary motion of the mounted motor into a linear motion of the cantilever or
slide. The toothed belt drive converts the torque of the motor into a feed force. The linear movement
of the cantilever or slide is accurately guided by the guide. The integrated cover strip prevents abraded
particles from penetrating the immediate vicinity of the drive. The clamping unit is used for holding
loads at standstill or for emergency braking in the event of a power failure. Sensors and displacement
encoder enable query of end positions, reference position and intermediate position.
5
Transport
WARNING
Risk of injury due to falling product
If the product is lifted incorrectly, it may fall and cut, crush or separate body parts.
• Lift the product only with suitable load-bearing equipment.
–
Store and transport the product in its original packaging. Observe the weight, the dimensions and
the ambient conditions.
– Take the centre of gravity of the product into consideration.
– Store and transport the product in a horizontal position.
6
Assembly
6.1
Safety
WARNING
Risk of Injury due to Unexpected Movement of Components
For vertical or slanted mounting position: when power is off, moving parts can travel or fall uncon-
trolled into the lower end position.
• Bring moving parts of the product into a safe end position or secure them against falling.
6.2 Mounting motor
Observe the limit values for forces, torques and speeds if a non-recommended motor and motor
mounting kit are used.
8
Festo — ELCC-TB — 2023-05c
Assembly
1. Place the mounting components on the support points.
2. Tighten the screws. Observe the maximum tightening torque and maximum screw-in depth.
When used in multi-axis systems: align to the first axis and install without tension.
ELCC-TB-... -60 -70 -90 -110
Direct fastening on slide
Thread M5 M5 M6 M6
Max. tightening torque [Nm] 6 6 10 24
Max. screw-in depth t
max
[mm] 10 10 12 16.2
Centring element [mm] Æ 5 H7 Æ 9 H7 Æ 9 H7 Æ 12 H7
Slot nut NST
Thread M5 M5 M6 M6
Max. screw-in depth t
max
[mm] 6 6 12 12
6.4 Mounting payload on the standard slide
WARNING
Unexpected movement of components.
Injury due to impacts or crushing.
• Before working on the product, switch off the control and secure it to prevent it from being switched
back on accidentally.
WARNING
Risk of Injury due to Unexpected Movement of Components
For vertical or slanted mounting position: when power is off, moving parts can travel or fall uncon-
trolled into the lower end position.
• Bring moving parts of the product into a safe end position or secure them against falling.
Festo — ELCC-TB — 2023-05c
Assembly
9
Cantilever operation Slide operation
Direct fastening on end cap Direct fastening on slide
Tab. 4: Mounting payload overview
Requirements:
– Adequate clearance for payload to avoid collisions with motor, mounting components and sensor
components.
–
Sufficient space for maintenance work.
–
A payload mounting surface flatness of 0.01mm above the slide surface.
–
Minimise the guide load. Short lever arms from the guide centre to the force application points and
centres of gravity of the payload.
1.
Place centring components in the centring holes.
2.
Position the payload at the intended location.
–
For cantilever operation position the payload on the end cap or place it on the profile.
–
For slide operation position the payload on the slide. In the delivery status the centring ele-
ments are placed in centring holes.
10
Festo — ELCC-TB — 2023-05c
Assembly
3. Tighten the screws. Observe the maximum tightening torque and maximum screw-in depth.
ELCC-TB-... -60 -70 -90 -110
Direct fastening on end cap
Thread, inside/outside M4 M4/M5/M6 M6/M8 M6/M8
Max. tightening torque,
inside/outside
[Nm] 3 3/6/10 10/18 10/18
Max. screw-in depth t
max
,
inside/outside
[mm] 14 14/15/18 18 18
Centring element, inside/
outside
[mm] Æ 7 H7 Æ 7 H7/Æ 9
H7
Æ 9 H7 Æ 9 H7
Direct fastening on slide
Thread
è
6.3 Mounting axis
6.5
Mounting payload on the additional slide
WARNING
Unexpected movement of components.
Injury due to impacts or crushing.
• Before working on the product, switch off the control and secure it to prevent it from being switched
back on accidentally.
WARNING
Risk of Injury due to Unexpected Movement of Components
For vertical or slanted mounting position: when power is off, moving parts can travel or fall uncon-
trolled into the lower end position.
• Bring moving parts of the product into a safe end position or secure them against falling.
• When using an additional external guide, ensure that the axes and guide are precisely parallel and
aligned.
• Recommendation: use guide mountings with tolerance compensation.
Tension due to manufacturing tolerances may be encountered with axes with additional slides when
mounting an adapter plate supplied by the customer.
Festo — ELCC-TB — 2023-05c
Assembly
11
Fig. 3: Mounting payload, example "top mounting"
Requirements:
– A fixed-floating bearing for the carriage connection.
– Use a tolerance compensation in case of height deviation from the standard slide surface.
–
Adequate clearance for payload to avoid collisions with motor, mounting components and sensor
components.
– Sufficient space for maintenance work.
– A payload mounting surface flatness of 0.01mm above the slide surfaces.
–
Minimise the guide load. Short lever arms from the guide centre to the force application points and
centres of gravity of the payload.
1.
Place centring components in the centring holes.
2.
Mount the adapter plate on the standard slide.
3. Place the tolerance compensation elements on the additional slide.
4. Align and mount the adapter plate on the additional slide.
5. Tighten the screws. Observe the maximum tightening torque and maximum screw-in depth.
ELCC-TB-...-Z... -60 -70 -90 -110
Direct fastening on slide
Thread
è
6.3 Mounting axis
6.
Check the running behaviour of the slides.
12
Festo — ELCC-TB — 2023-05c
Assembly
6.6 Mounting end position protection
1 2 3
Fig. 4: Mounting shock absorber stop, shock absorber retainer and shock absorber
1
Shock absorber
2
Shock absorber retainer
3
Shock absorber stop
1.
Mount the shock absorber stop.
2.
Mount the shock absorber retainer.
3.
Mount the shock absorber.
Festo — ELCC-TB — 2023-05c
Assembly
13
6.7 Mounting sensor
1 2 3
Fig. 5: Mounting switch lug, sensor and sensor bracket
1
Switch lug
2
Sensor bracket
3
Sensor
Requirements:
– Protect the sensor from external magnetic or ferritic influences with min. 10 mm distance from slot
nuts.
–
Use a hardware limit switch with N/C contact function to guarantee protection in the event of a
sensor failure.
– Use an inductive sensor.
1.
Mount the switch lug.
2. If necessary, mount the sensor bracket.
3. Mount the sensor.
4.
If necessary, mount the cable with clips.
5.
If necessary, mount the slot cover.
14
Festo — ELCC-TB — 2023-05c
Assembly
6.8 Connecting sealing air or clamping unit
The supply ports of the axis can be used as follows, depending on the product variant:
–
Sealing air connection: for axes with strip cover ELCC-...-70/90/110-P9.
–
Clamping unit connection: for axes with attached clamping unit ELCC-...-70/90/110-C.
The use of sealing air at approx. ±0.02MPa (±0.2bar, ±2.9psi) reduces or prevents the following
contamination:
–
The application of negative pressure minimises the release of abraded particles into the environ-
ment.
– The application of overpressure reduces the penetration of dirt into the drive train.
Always use Loctite 222 to seal an open supply port.
Fig. 6: Example of control of clamping unit ELCC-...-C
Fig. 7: Connecting sealing air or clamping unit
1. Remove one plug screw from the threaded hole of the slide or drive head.
2.
Mount the fitting (M5; 0.5 Nm) and connect the tubing.

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Merke: Festo
Kategori: Ikke kategorisert
Modell: ELCC-TB-KF-90-1500-0H-P0-CR

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